Abstract
Visual information is increasingly recognized as a useful method to detect rail surface defects due to its high efficiency and stability. However, it cannot sufficiently detect a complete defect in the complex background information. The addition of surface profiles can effectively improve this by including a 3-D information of defects. However, in high-speed detection, the traditional 3-D profile acquisition is difficult and separate from the image acquisition, which cannot satisfy the above-mentioned requirements effectively. Therefore, an unsupervised stereoscopic saliency detection method based on a binocular line-scanning system is proposed in this article. This method can simultaneously obtain a highly precise image as well as profile information while also avoids the decoding distortion of the structured light reconstruction method. In our method, a global low-rank nonnegative reconstruction algorithm with a background constraint is proposed. Unlike the low-rank recovery model, the algorithm has a more comprehensive low rank and background clustering properties. Furthermore, outlier detection based on the geometric properties of the rail surface is also proposed in this method. Finally, the image saliency results and depth outlier detection results are associated with the collaborative fusion, and a dataset (RSDDS-113) containing the rail surface defects is established for the experimental verification. The experimental results demonstrate that our method can obtain a mean absolute error of 0.09 and area under the ROC curve of 0.94, better than 15 state-of-the-art algorithms.
Highlights
Visual information is increasingly recognized as a useful method to detect rail surface defects due to its high efficiency and stability
Compared with the existing visual inspection equipment, this system is based on a binocular stereo camera (BSC), which is produced by Chromasens
Since the negative values in the coefficient matrix Z lack a reasonable explanation for the actual cluster, according to the nonnegative low-rank and sparse graph (NNLRS) [14] model, the LRR model can be changed to the following representation with a nonnegative coefficient constraint: arg min Z ∗+β H 1+λ S 2,1
Summary
S URFACE inspection plays a pivotal role in improving the rail manufacturing process. 3) According to the geometrical and depth information of the rail surface, a method for detecting the rail surface outlier by constructing the indirect plane is proposed. The grayscale images may detect more false defects due to the lack of color information. 1) The application of a binocular line-scanning system in surface defect detection is a pioneering work that can serve as a reference for other industrial fields. 2) A global low-rank and nonnegative reconstruction (GLRNNR) saliency algorithm is constructed for the image defects detection. Compared with the traditional lowrank recovery (LRR) model, the algorithm incorporates
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