Unsaturated polyesters from PET waste: Kinetics of polycondensation

Abstract

PET waste was glycolyzed by propylene glycol at different weight ratios. The glycolyzed products were analyzed for hydroxyl value, number average molecular weight, and the amount of free glycol. The glycolyzed products were reacted with maleic anhydride at a hydroxyl to carboxyl ratio of 1.1. The control resin was a general purpose unsaturated polyester prepared by reacting phthalic anhydride, maleic anhydride, and propylene glycol. The heating schedule of the polyesterification was comparable to that normally employed in the industrial process, with two isothermal plateau of 3–4 h at 180 and 200°C. The rate of reactions and rate constants were determined separately at 180 and 200°C. The kinetics of the PET-based unsaturated polyesters was compared with that of the general purpose resin. It was found that the PET waste could be depolymerized by propylene glycol to a molecular weight range of 276–480. The polyesterification reactions followed a third-order kinetics. The rates of polyesterification of PET based systems were higher than that of the general purpose resin. PET-based systems were higher than that of the general purpose resin. PET-based systems took about 10 h to reach an acid value of 32 mg KOH/g whereas the general purpose resin took about 25 h to reach the same acid value.