Unraveling the Bimodality of Polypropylene Film Grades Using Rheological Shear and Elongational Measurements: Inconsistent Results of Gel Permeation Chromatography

Abstract

As the main parameter to describe the molecular structure of a linear polymer, molecular weight distribution of five different polypropylene grades was evaluated through measurements of gel permeation chromatography and rheology experiments. From their dynamic shear data, the relaxation spectra, h(τ), were calculated from which molecular weight distribution was estimated using molecular viscoelastic theories and then compared with the gel permeation chromatography results. Generally good agreement, yet with narrower molecular weight distribution rheology curves was found. Exception was observed for one grade for which rheological data predicted bimodal distribution curve comprising a small shoulder of high molecular weight, not seen in the corresponding gel permeation chromatography curve. Additionally, a higher value of the generalized mixing parameter (i.e. β) was found for this bimodal grade which was attributed to an increase in the number of entanglements per chain and better network connectivity. Furthermore, measurements of the transient extensional viscosity also revealed enhanced strain hardening and melt strength for this particular grade. The results showed that small amount of high molecular weight fraction of linear chains could drastically alter the processing behavior of polypropylene film grades.