Unlubricated Sliding Wear of Nickel Aluminides at Room Temperature and 400°C

Abstract

ABSTRACTUnlubricated sliding tests were performed at room temperature and at 400°C on polycrystalline Ni3Al with and without boron and on IC218, an alloy containing nickel plus 8.94 Al, 7.55 Cr, 0.88 Zr, 0.015 B and 0.01 Hf (all in wt. %). A pjn/disk geometry was used with self-mated samples in air and vacuum (1.3×10-3 Pa). Normal load was 1.5 kg (14.7 N), sliding speeds were 15–19 mm/s and sliding distances were 145–175 m.It had been expected that materials with and without boron would behave differently during sliding because of their well-known differences in ductility and fracture resistance. However, sliding behavior was similar for materials with and without boron. Environmental effects were more dramatic. For tests in vacuum, the friction trace was very noisy and the average coefficient of friction varied erratically during most of each test. Wear debris ranged from 100 μm to 1 mm in size. Wear scars were smooth, but with signs of heavy deformation. All test materials exhibited smoother sliding behavior in air than in vacuum, but the wear rate was usually higher in air. Debris particles were finer, most of them were at least partially oxidized, and they included at least one ferromagnetic component, probably arising from selective oxidation. It is suggested that the increased wear rate in air is related to oxygen-enhanced fracture of these nickel aluminides.