Universal Sensorless Open-Circuit Fault Detection and Isolation Method of Dual-Active-Bridge Converters With Low-Cost Diagnostic Circuit

Abstract

As one of the promising power interfaces between the energy storage components and the dc link, dual active bridge (DAB) converters have gained extensive researches. Its reliability and healthy operation under one or even multiple unexpected open-circuit faulty conditions have become one of the main design challenges. Conventional fault detection (FD) and fault isolation (FI) methods exhibit obvious limitations in terms of detection speed, number of FD signatures, universality, accuracy, computational burden, and implementation cost due to the added sensors. To fill in this gap, this article presents a robust, fast, accurate, and low-cost FD and FI method for DAB converters, which is applicable under various operational conditions. The proposed method will adopt the differential switch node voltage between the primary and secondary bridge of DAB converters as the universal fault signature for complete FD and FI. The corresponding fault diagnostic circuit is simple, compact, low cost, and easy in implementation. This sensorless fault diagnostic technique can detect the switch open-circuit fault within a quarter of a switching cycle and realize the fault isolation accurately. A DAB prototype with a fault diagnostic circuit was designed, and main experimental results under various faulty conditions were provided to validate the advantages of the proposed method.