Union Process Attritor has tungsten carbide-lined tank

Abstract

An appropriate heating rate in the sintering process is crucial to obtain the Ti(C,N)-based cermets with superior properties. In this paper, Ti(C,N)-based cermets were sintered to investigate the influence of heating rate on the mechanical properties and microstructure of the cermet materials. The transverse rupture strength (TRS), Vickers hardness (HV) and fracture toughness (KIC) were tested. The microstructure, indention crack, fracture morphology and phase composition of the cermets were also studied by scanning electron microscope (SEM) with energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD). The results reveal that the heating rate has a great influence on the mechanical properties and microstructure of Ti(C,N)-based cermets. The cermets sintered at the heating rate of 3 °C/min between 1300 °C and 1430 °C have the optimum comprehensive mechanical properties with a transverse rupture strength of 1605±107 MPa, a hardness of 12.02±0.25 GPa and a fracture toughness of 10.73±0.40 MPa m1/2. The heating rate can affect the reaction among the constituents of Ti(C,N)-based cermets and then influence the elements distribution in the core–rim microstructures and the lattice parameter of Ti(C,N) phase. When the heating rate is between 2 °C/min and 5 °C/min, the lower the heating rate is, the coarser the Ti(C,N) grains become. A higher heating rate is detrimental to the formation of core–rim microstructures, and a lower heating rate can result in grain coarsening and inhomogeneous microstructure. The observation of indention cracks and fracture surfaces show that the intergranular cracks and intergranular fractures mainly occur in the cermets with larger binder mean free path and medium grains. While the cleavage fractures appear more in the cermets with grain coarsening, and the transgranular fractures exist more in the cermets with non-fully developed fine grains.