Understanding the Effects of Transition Metal Impurities on Nickel (oxy) Hydroxide Electrocatalysts in Alkaline Media

Abstract

Nickel-based materials are widely used as critical components of electrochemical energy devices, including alkaline electrolyzers, capacitors, and alkaline batteries. These materials are often preferred because of their availability and low cost compared to precious metals, which makes them excellent candidates for accomplishing the decarbonization goals and electrifying our society. However, several studies have demonstrated that the incorporation of trace impurities from commercial alkaline electrolytes induces significant changes in the intrinsic activity, pseudocapacitance, and stability of Ni-based materials, resulting in erroneous descriptions of their performance. Thus, having a better understanding of the effects of these impurities will lead to practical ways to prevent or control their impact on electrochemical energy devices.In this work, we study the incorporation of transition metals (i.e., Fe, Co, Cu) that form insoluble hydroxides in alkaline media over nickel (oxy) hydroxide electrocatalysts. We systematically examine how these trace impurities modify the OER activity, stability, and the pseudocapacitive properties of NiOOH. As depicted in Figure 1, KOH electrolytes containing trace impurities of Fe and Co induce significant changes in the OER onset potential of Ni(OH)2/NiOOH electrocatalysts, according to the irreversible charge increase measured through coulovoltammetry (QV) curves. Moreover, distinct redox peaks can be seen for each scenario. After aging in purified KOH electrolyte (Fig. 1a), the cyclic voltammogram (CV) of Ni(OH)2/NiOOH exhibits four oxidation peaks that can be ascribed to a mixture of both α and β structural phases (Fig. 1b) while aging in Fe-unpurified KOH promotes the α phase and shifts the redox peak anodically (Fig. 1c). Aging in Co-unpurified KOH promotes a more ordered β structural phase without changing the OER activity significantly (Fig. 1d), which is desirable for pseudocapacitive materials. Additional experiments examining the OER activity, stability, and capacitance provide valuable insights into these impurities, and specific strategies to prevent and minimize their effects will be discussed. Overall, this work illustrates the importance of tracking trace metal impurities in alkaline electrolytes to minimize undesirable effects in electrochemical energy devices. Figure 1