Understanding the Convection Heat-Transfer Mechanism in the Steam-Assisted-Gravity-Drainage Process

Abstract

Summary Steam-assisted gravity drainage (SAGD) is the preferred method to extract bitumen from Athabasca oil-sand reservoirs in western Canada. In SAGD, steam, injected outward from a horizontal injection well, loses its latent heat when it contacts the cold bitumen at the edge of a steam chamber. Consequently, the viscosity of the bitumen falls several orders of magnitude, enabling it to flow under gravity toward a horizontal production well directly below to the injection well. It is commonly believed that conduction is the dominant heat-transfer mechanism at the edge of the chamber. Heat transfer by convection is not considered in classic SAGD mathematical models such as the one derived by Butler. Researchers such as Butler and Stephens (1981), Reis (1992), Akin (2005), Liang (2005), Nukhaev et al. (2006), and Azad and Chalaturnyk (2010) considered the conduction from steam to cold reservoir to be the only heat-transfer component. Farouq-Ali (1997), Edmunds (1999a, b), Ito and Suzuki (1996, 1999), Ito et al. (1998), Sharma and Gates (2011), and Irani and Ghannadi (2013) questioned the assumption that thermal conduction dominates heat transfer at the edge of a SAGD chamber. Sharma and Gates (2011) and Irani and Ghannadi (2013) studied convective flux from condensate flow at the edge of an SAGD steam chamber. Irani and Ghannadi (2013) derived a new formulation that solves the energy balance and pressure-driven condensate flow normal to the steam-chamber interface into the cold bitumen reservoir and concluded that the assumption of conduction-dominated heat transfer is valid; however, all previous analyses do not include convective heat transfer arising from draining bitumen and condensate. Although a few researchers have studied convective flux from condensate flow at the edge of an SAGD steam chamber (e.g., Sharma and Gates 2011; Irani and Ghannadi 2013), there is a lack of understanding of bitumen and condensate drainage parallel to the edge of the chamber and of its effect on transverse heat transfer into the oil sand beyond the chamber. In this study, the relative roles of convective heat flux both parallel and normal to the edge of a steam chamber are examined. The results suggest that the convective heat flux associated with flow parallel to the chamber edge is minor compared with that normal to the edge.