Abstract

An uncooled infrared (IR) focal plane array (FPA) with 23.5 μm pixel pitch has been successfully demonstrated and has found wide commercial applications in the areas of thermography, security cameras, and other applications. One of the key issues for uncooled IRFPA technology is to shrink the pixel pitch because the size of the pixel pitch determines the overall size of the FPA, which, in turn, determines the cost of the IR camera products. This paper proposes an innovative pixel structure with a diaphragm and beams placed in different levels to realize an uncooled IRFPA with smaller pixel pitch (≦17 μm ). The upper level consists of a diaphragm with VO x bolometer and IR absorber layers, while the lower level consists of the two beams, which are designed to be placed on the adjacent pixels. The test devices of this pixel design with 12, 15, and 17 μm pitch have been fabricated on the Si read-out integrated circuit (ROIC) of quarter video graphics array (QVGA) (320×240 ) with 23.5 μm pitch. Their performances are nearly equal to those of the IRFPA with 23.5 μm pitch. For example, a noise equivalent temperature difference of 12 μm pixel is 63.1 mK for F/1 optics with the thermal time constant of 14.5 ms. Then, the proposed structure is shown to be effective for the existing IRFPA with 23.5 μm pitch because of the improvements in IR sensitivity. Furthermore, the advanced pixel structure that has the beams composed of two levels are demonstrated to be realizable.

Highlights

  • IntroductionThis pixel pitch was the smallest pixel size for uncooled infrared focal plane arrays (IRFPAs) at that time

  • The VGA type infrared focal plane arrays (IRFPAs) has been applied to enhanced vision systems (EVS), high-end research applications such as thermography and security cameras, as well as defense use

  • This paper proposes a new pixel structure in which the design parameters of a diaphragm and beams can be individually optimized by improving the fabrication process

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Summary

Introduction

This pixel pitch was the smallest pixel size for uncooled infrared focal plane arrays (IRFPAs) at that time. The VGA type IRFPA has been applied to enhanced vision systems (EVS), high-end research applications such as thermography and security cameras, as well as defense use. The advanced pixel structure is demonstrated to be realizable

Issues in Reduction of Pixel Pitch
Newly Proposed Pixel Structure
Reduction in Size of Connection Parts between Different Levels in Pixel
Test Device Fabrication and Experimental Evaluation Results
Application of Newly Proposed Pixel Structure into QVGA Type IRFPA
Advanced Pixel Structure with Beams Composed of Two Levels
Conclusion
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