Abstract

The present study quantifies probabilistic characteristics of the wall thickness of welded pipe joints in onshore gas transmission pipelines based on about 5900 field-measured wall thicknesses collected from a pipeline system in Canada. The collected data cover a wide range of pipe nominal wall thicknesses, from 3.18 to 16.67 mm. By considering the measurement error involved in the collected wall thickness data, statistical analyses indicate that the actual-over-nominal wall thickness ratio (AONR) follows a normal distribution with a mean of 1.01 and a coefficient of variation (COV) ranging from 1.6% to 2.2% depending on the nominal pipe wall thickness. The implications of the developed AONR statistics for the reliability analysis of corroded pipe joints are investigated. This study provides key input to the reliability-based design and assessment of pipelines with respect to various threats, such as metal-loss corrosion and stress corrosion cracking.

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