Ultra‐Stretchable Porous Fiber‐Shaped Strain Sensor with Exponential Response in Full Sensing Range and Excellent Anti‐Interference Ability toward Buckling, Torsion, Temperature, and Humidity

Abstract

AbstractAs a crucial element for wearable devices, high‐performance strain sensors have been spotlighted as an ideal strategy to develop machine‐human interfaces and healthcare systems. It still remains a huge challenge to construct flexible strain sensors with equational response in a broad range. Herein, highly stretchable multi‐walled carbon nanotubes (MWCNTs)–decorated thermoplastic polyurethane (TPU) fibers with a porous microstructure are produced through a scalable and facile strategy by wet‐spinning and ultra‐sonication. The fiber is composed of pure TPU fibers with MWCNTs decorated on the surface. The porous fiber is then assembled as a strain sensor. Interestingly, the effective MWCNTs distribution on the TPU fiber enables exponential sensing over the whole strain range. The sensor possesses a high gauge factor (GF, 102 at 300% strain), very large workable sensing range (300% strain), excellent durability (10 000 cycles), light weight (0.85 g cm−3), and fast response (200 ms). The as‐prepared strain sensor exhibits excellent insensitive properties toward buckling, torsion, temperature, and humidity stimuli. Based on the high sensing performance, the fiber‐shaped strain sensor detects human movements precisely by directly attaching to skin or embedding in garments, demonstrating huge potential in human–machine interfaces, health monitoring application, etc.