Ultrasonic wave propagation analyses in centrifugally cast stainless steel using solidification grain structure models

Abstract

Several components of nuclear power plants are made from cast austenitic stainless steel (CASS) because of its high corrosion resistance and strength. CASS that is centrifugally fabricated in a rotating mold is used in primary coolant piping. In-service inspection based on ultrasonic testing (UT) has to be conducted for primary coolant piping in accordance with fitness-for-service codes. However, a high-accuracy evaluation of flaws in CASS components through UT is difficult because the ultrasonic waves are scattered and attenuated by the coarse grains, and the ultrasonic beam is distorted by the anisotropy resulting from the grain orientations. Some works have attempted to improve UT capability for CASS components. For more improvement, it is essential to understand how ultrasonic waves propagate in the solidification structure of CASS. Numerical simulations are a useful and reasonable way for this purpose. The simulation model should account for a three-dimensional grain structure. In this study, we prepared three different models of solidification structures for centrifugally CASS, and we fed these structures into an explicit finite element model to simulate the propagation of ultrasonic waves. Afterward, we compared the simulated wave propagations with those measured by a laser Doppler vibrometer to determine an appropriate model that showed good agreement between the simulated and experimental results.