Ultrasonic imaging, particle detection, and V(z) measurements in molten zinc using focused clad buffer rods

Abstract

Ultrasonic imaging, particle detection, and V(z) measurements have been performed using focused clad buffer rods in molten zinc at temperature more than 600 °C. The focused ultrasonic waves are generated by a spherical or cylindrical acoustic lens which is fabricated at the end of the clad buffer rod. In order to evaluate its focusing ability, several experiments are carried out at 10 MHz in a pulse-echo mode. The lateral resolution at the focus of the spherical acoustic lens in molten zinc is quantitatively examined and compared with that in water using a thin stainless wire with a diameter of 380 μm. High resolution ultrasonic imaging is carried out by the common C-scan technique. The signal-to-noise ratio of the reflected signals from the flat sample surface at the focus is better than 35 dB. Ultrasonic images are obtained from the amplitude and time delay variations of the reflected signals. An attempt has also been made to detect particles suspended in molten zinc. Backscattered signals from particles are clearly visible at the focal region of the lens. For quantitative materials evaluation, V(z) curve measurements are performed using both spherical and cylindrical surface lenses and the leaky surface acoustic wave velocity of a ceramic (SiC) plate immersed in molten zinc is successfully determined.