Abstract

The potassium silicate coatings cured by calcium hydrogen phosphate (CHP) at 25, 120 and 200 °C were investigated using electrochemical impedance spectroscopy, scanning electron microscope, X-ray diffraction, Raman spectra and Silicon-29 nuclear magnetic resonance spectra. The potassium silicate coating cured by 10 wt% CHP at 120 °C exhibited ultrahigh low-frequency impedance, represented by Z0.01, ∼61 GΩ cm2, which is 3 orders of magnitude higher than that of the reference coating which was cured by 15 wt% AlPO4 at 120 °C. It is revealed that the impedance is strongly dependent on the amounts of micron-sized defects rather than the polymerization degree. The lower density the defects, including those formed during testing, the higher the impedance. The formation of defects which has a significant impact on the adhesion and anti-corrosion properties of the coating is mainly correlated to the curing kinetics.

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