Ultra-low expansion glass from gels

Abstract

Pyrolysis of mixed titanium and silicon metal halides produces a commercial glass (7.4% TiO2) with ultra-low thermal expansion that is essentially zero over the temperature range of 0 to 300°C. A colloidal particulate gel process involving potassium silicate, titania sol and formamide gel reagent was found to produce glass compositions with similar low expansion behavior. Due to the strongly basic nature of the precursor solutions, special titania sols had to be prepared that were stable in these alkali silicate solutions. The preferred TiO2 sols were those containing quaternary ammonium stabilizing counter-ions. These sols served not only as the source of homogeneously distributed titania, but they may also serve as nucleating species that contribute to particle growth and pore size control of the gel network. The large pore (∼0.3 µm) TiO2/SiO2 gel structures were easily dealkalized, dried and sintered to uncracked glass shapes. Plates up to 9.5 cm×6.6 cm× 0.5 cm thick and some intricate cast shapes were produced and their glass properties evaluated.