Ultra-fine microstructure and exceptional low coercivity developed in a high-Bs Fe-Si-B-P alloy by co-alloying Ni, Mo, and Cu

Abstract

Designing soft magnetic alloys with high saturation magnetic induction (Bs) is of great importance for improving the power density of electric and electronic devices. For high-Bs nanocrystalline alloys, the main problem is the grain coarsening effect induced by high Fe content (>80 at.%), which deteriorates the soft magnetic properties. In present work, we designed new Fe-based nanocrystalline alloys by microalloying a Fe-Si-B-P alloy. The co-alloying of Ni, Mo, and Cu effectively refines the microstructure of nanocrystalline alloys from 28.5 nm to 13.1 nm and increased the stability of soft magnetic properties. Even though there are 28-nm-large surface crystallites in the amorphous precursors, an exceptional low coercivity of 1–2 A/m with a high Bs of 1.81 T was developed after nanocrystallization. These excellent magnetic properties could be maintained within a wide annealing temperature window of 50 K and an annealing time window up to 600 s for high heating rate annealing.