Abstract

Because of the high frictional pressure losses in kill lines in ultra-deep water wells, it is challenging to control the blowout under worst case blowout scenarios. The operational parameters need to be carefully controlled to avoid exceeding the operational limitations such as breaking the formation or exceeding available pump pressure limit. In this study, dynamic kill simulations of multiphase flow are carried out to evaluate the operational parameters during the kill process. The simulations account for transient changes including frictional pressure losses, u-tube effect and fluid density variations. By optimizing the operational sequence with regards to, kill mud density, pump flow rate, pump down staging, relief well drillstring and trajectory, blowout can be controlled without exceeding the operational window. This paper shows that 10,390 bbls of the kill mud, 8000 psi pump pressure limit, optimum flow rate arrangement, and minimum 270 min required to get full kill mud return to the sea floor during the well kill operation. Through the aid of advanced transient software models, assessment of the required capacity to kill a blowout enables development of realistic contingency plans to ensure that well control can be re-established in case of an ultra-deep water worst blowout scenario.

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