“Two + Three is Not Equal to Five” - A Simple Mathematical Algorithm in Apparel Manufacturing to Reduce Cost, Material Consumption & Post-manufacturing Leftovers

Abstract

In today's competitive manufacturing landscape, the efficient utilization of resources is paramount. At the heart of these pursuits is the recognition that we must find innovative and holistic solutions that balance the needs of the present with the needs of the future. It is a dynamic challenge, but one that offers immense rewards. By reducing wastage and embracing sustainability, we can not only lessen our environmental impact but also create more efficient systems, bolster economies, and improve the quality of life for people around the world. This study introduces a simple mathematical approach aimed at achieving cost reduction, optimizing material consumption, and minimizing post-manufacturing wastage. The key innovation lies in addressing the Simple pre-calculation of producible quantity while considering the non-intuitive mathematical phenomenon that "Two + Three is not equal to five." This research combines mathematical rigor with practical applications, making it a valuable tool for industries seeking to enhance resource utilization, reduce costs, and minimize environmental impact. As we explore the concept that "Two + Three is not equal to Five" in the context of apparel manufacturing, we uncover opportunities for innovation and improvement that challenge the status quo.