Abstract

In order to investigate options for improving the maintenance protocol of commercial refrigeration plants, two thermoeconomic diagnosis methods were evaluated on a state-of-the-art refrigeration plant. A common relative indicator was proposed for the two methods in order to directly compare the quality of malfunction identification. Both methods were applicable to locate and categorise the malfunctions when using steady state data without measurement uncertainties. By introduction of measurement uncertainty, the categorisation of malfunctions became increasingly difficult, though depending on the magnitude of the uncertainties. Two different uncertainty scenarios were evaluated, as the use of repeated measurements yields a lower magnitude of uncertainty. The two methods show similar performance in the presented study for both of the considered measurement uncertainty scenarios. However, only in the low measurement uncertainty scenario, both methods are applicable to locate the causes of the malfunctions. For both the scenarios an outlier limit was found, which determines if it was possible to reject a high relative indicator based on measurement uncertainty. For high uncertainties, the threshold value of the relative indicator was 35, whereas for low uncertainties one of the methods resulted in a threshold at 8. Additionally, the contribution of different measuring instruments to the relative indicator in two central components was analysed. It shows that the contribution was component dependent.

Highlights

  • The use of refrigeration equipment is a major energy consumer on global scale, with estimates as high as 17.2% in terms of electricity consumption [1] and additional consumption shares based on thermal supply

  • The objective of this paper is to evaluate the applicability of the two thermoeconomic diagnosis methods to locate and categorise malfunctions in a commercial refrigeration plant for a supermarket, based on a steady state thermodynamic model of the plant, even when measurement uncertainty of representative data is included

  • The objective of the analysis was to evaluate the performance of two thermoeconomic diagnosis methods applied to a refrigeration plant where measurement uncertainty was included in the reference, additional and real operating conditions

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Summary

Introduction

The use of refrigeration equipment is a major energy consumer on global scale, with estimates as high as 17.2% in terms of electricity consumption [1] and additional consumption shares based on thermal supply. With such a share, even small improvements in the average performance may prove highly beneficial in order to limit operation cost, increase security of supply, and constrain the environmental concerns related to power consumption. With currently used maintenance protocols, operation anomalies are often detected and located at fixed service intervals This implies that malfunctioning components can remain in use for very long periods of time.

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