Abstract
Avoiding grain growth during sintering of ceramic nano-powders is of great technological interest. Although two-step sintering is an effective technique to achieve this goal, the mechanisms at play are not well understood. This study adapts our previous discrete model to investigate the conventional and two-step sintering of nano-powders. The densification and grain growth results agree qualitatively well with experimental data on α-alumina. Simulations confirm that faster heating rates retard grain growth in conventional sintering of nano-alumina. Our results support the hypothesis that the success of nano-alumina two-step sintering relies on the sharp increase in the activation energy of the grain boundary mobility at low temperatures. Simulations indicate a transition temperature of 1100 °C and that at least a 2.5-fold increase in activation energy is required to explain the suppression of grain growth. The relative weights of surface diffusion and of grain boundary motion for grain growth are clarified.
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