Abstract
Two-step pressureless sintering of sol–gel derived 0.94(Bi0.5Na0.5)TiO3–0.06BaTiO3 (BNT-BT) lead-free piezoelectric ceramics were investigated in comparison with conventional sintering. The effect of sintering regimes on the densification, grain growth behavior and electrical properties was discussed in detail. The results indicated that BNT-BT ceramics with a density of 95%, a relatively fine grain size of 850 nm and comparable piezoelectric properties (d33 ~170 pC/N, kp ~0.26, Qm ~102) had been achieved by pre-sintering at 1,150 °C to reach a critical density of 78%, and then cooling to a lower temperature of 1,050 °C for 20 h. The critical density value proves important at which the grain boundary diffusion could be maintained but the grain boundary migration suppressed at the same time. Moreover, the volatilization loss of Bi and Na elements could be inhibited by two-step sintering. Both the reduction of the grain size and the inhibition of the stoichiometry deviation together account for the variation of various electrical properties.
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