Abstract

The spread of antimicrobial resistance calls for chronic wound management devices that can engage with the wound exudate and signal infection by prompt visual effects. Here, the manufacture of a two-layer fibrous device with independently-controlled exudate management capability and visual infection responsivity was investigated by sequential free surface electrospinning of poly(methyl methacrylate-co-methacrylic acid) (PMMA-co-MAA) and poly(acrylic acid) (PAA). By selecting wound pH as infection indicator, PMMA-co-MAA fibres were encapsulated with halochromic bromothymol blue (BTB) to trigger colour changes at infection-induced alkaline pH. Likewise, the exudate management capability was integrated via the synthesis of a thermally-crosslinked network in electrospun PAA layer. PMMA-co-MAA fibres revealed high BTB loading efficiency (>80 wt.%) and demonstrated prompt colour change and selective dye release at infected-like media (pH > 7). The synthesis of the thermally-crosslinked PAA network successfully enabled high water uptake (WU = 1291 ± 48 − 2369 ± 34 wt.%) and swelling index (SI = 272 ± 4 − 285 ± 3 a.%), in contrast to electrospun PAA controls. This dual device functionality was lost when the same building blocks were configured in a single-layer mesh of core-shell fibres, whereby significant BTB release (~70 wt.%) was measured even at acidic pH. This study therefore demonstrates how the fibrous configuration can be conveniently manipulated to trigger structure-induced functionalities critical to chronic wound management and monitoring.

Highlights

  • In chronic wounds, such as leg and diabetic foot ulcers, infection requires antibiotic therapy and frequent hospitalisation, and may, in some cases, lead to surgery [1,2,3,4]

  • A two-layer membrane with integrated exudate management capability and infection responsivity was realised via sequential free surface electrospinning of tetraethylene glycol (TEG)-loaded poly(acrylic acid) (PAA) and bromothymol blue (BTB)-loaded PMMA-co-MAA solutions (Figure 1A)

  • Fibre loading with halochromic BTB dye in the PMMA-co-MAA layer was expected to equip the resulting membrane with colour change capability following contact with infected exudate

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Summary

Introduction

In chronic wounds, such as leg and diabetic foot ulcers, infection requires antibiotic therapy and frequent hospitalisation, and may, in some cases, lead to surgery [1,2,3,4]. Continuous chronic wound monitoring is a promising strategy to enable early detection of infection, aid diagnosis and inform therapeutic decisions [8,9,10]. Reliable wound monitoring devices are still hardly realised, due to the complex infection mechanisms and healing process of these wounds [9]. Aiming at next-generation wound care, multifunctional cost-effective wound management products are needed to support healing in non-self-healing wounds and to signal the occurrence of infection by e.g., visual effects [8]. Multiple wound biomarkers have been reported for wound monitoring, such as pH [11], temperature [12,13], neutrophil extracellular traps (NETs) [14,15], hydrogen peroxide [16,17], lactate [18,19], and wound exudate volume [20], pH monitoring has been reported as one of most

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