Tuning the thermo-mechanical synergies effect of solid oxide fuel cells with negative thermal expansion NdMnO3 in La0.6Sr0.4Co0.2Fe0.8O3-δ-based symmetric electrode

Abstract

Solid oxide fuel cells (SOFCs) are efficient and clean energy conversion devices, but one of the major challenges for their marketization is the instability of different component materials under high temperature operating conditions. The existence of a certain internal stress gradient between materials with different thermal expansion characteristics in the process of SOFCs from low temperature assembly to high temperature use is the main reason of this instability, leading to the inability of SOFCs to repeat start-stop and the rapid decay of long-term stability performance. To improve these problems, a creative concept of fuel cell interface overall regulation is proposed, simplifying the complex interface between different components of SOFCs into a unified and adjustable quasi-zero difference thermal expansion interface. The composite of high catalytic activity electrode material and high stability negative thermal expansion material is used for electrolyte support structure symmetrical cell, which makes the whole cell “sandwich” structure thermally and mechanically compatible. As a concept verification, the classic high catalytic performance electrode material La0.6Sr0.4Co0.2Fe0.8O3-δ (LSCF), Gd0.2Ce0.8O2-δ (GDC) and NdMnO3 (NM) negative thermal expansion material with high chemical stability and mechanical stability were composited in equal proportions to form LSCF@GDC&NM electrode as the symmetrical electrode. After equal proportion compositing, the thermal expansion curve of LSCF@GDC&NM material can highly coincide with the thermal expansion curve of GDC, making the single cell with LSCF@GDC&NM electrode can withstand 25 power thermal cycles without significant performance decay, achieving 442 mW cm−2 at 800 °C and maintaining stably for 140 h without any degradation. These results show that using negative thermal expansion material to regulate electrode strategy is expected to make a whole zero difference thermal fuel cell configuration.