Abstract

Technical lignins, typically obtained from the biorefining of lignocellulosic raw materials, represent a highly abundant natural aromatic feedstock with high potential in a sustainable economy scenario, especially considering the huge primary production volumes and the inherently renewable nature of this resource. One of the main drawbacks in their full exploitation is their high variability and heterogeneity in terms of chemical composition and molecular weight distribution. Within this context, the availability of effective and robust fractionation processes represents a key requirement for the effective valorization of lignin. In the present work, a multistep fractionation of two different well known technical lignins obtained from two distinct delignification processes (soda vs. kraft pulping) was described. A comprehensive approach combining solvent extraction in organic or aqueous medium with membrane-assisted ultrafiltration was developed in order to maximize the process versatility. The obtained lignin fractions were thoroughly characterized in terms of their chemical, physical, thermal, and structural properties, highlighting the ability of the proposed approach to deliver consistent and reproducible fractions of well-controlled and predictable characteristics, irrespective of their biomass origin. The results of this study demonstrate the versatility and the reliability of this integrated multistep fractionation method, which can be easily adapted to different solvent media using the same ultrafiltration membrane set up, thereby enhancing the potential applicability of this approach in an industrial scale-up perspective for a large variety of starting raw lignins.

Highlights

  • Lignin is a biobased aromatic amorphous polymer composed of a complex methoxylated phenylpropane skeleton, which represents on average about 24% of the total components of plants [1]Molecules 2020, 25, 2893; doi:10.3390/molecules25122893 www.mdpi.com/journal/moleculesMolecules 2020, 25, 2893 and, a substantial amount of the organic carbon in the biosphere [2]

  • This work demonstrates an integrated approach for lignin fractionation based on a cascade multistep process that combines a first solubilization step followed by a membrane ultrafiltration sequence

  • Lignin constitutes a byproduct accumulated worldwide in significant quantities in the pulp and paper industry, despite possessing a great potential for generating novel biobased platform chemicals and polymeric materials alternative to those currently derived from petrochemical routes

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Summary

Introduction

Lignin is a biobased aromatic amorphous polymer composed of a complex methoxylated phenylpropane skeleton, which represents on average about 24% of the total components of plants [1]Molecules 2020, 25, 2893; doi:10.3390/molecules25122893 www.mdpi.com/journal/moleculesMolecules 2020, 25, 2893 and, a substantial amount of the organic carbon in the biosphere [2]. Technical lignins are typically obtained from the biorefining of vegetal feedstocks for the valorization of cellulose and hemicelluloses, the so-called sugar-based platform [4,5,6]. Another major source of technical lignins is the pulp and paper manufacturing sector, where it is produced at an approximate rate of about 50 million tons per year [7]. Within these contexts, lignin is usually considered a waste byproduct with low residual value. Several studies are under way for the development of valuable lignin derivatives, such as raw chemicals [6], polymers [13,14,15,16,17,18], high-performance concrete admixtures [19,20], and hydrogels [21]

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