Tunable surface wrinkling on shape memory polymers with application in smart micromirror

Abstract

Surfaces with tunable topological features enable important applications, such as optical devices, precision metrology, adhesion, and wetting. In this study, we demonstrate a facile method to fabricate and control the surface morphologies by combining thin film wrinkling and thermal expansion. This approach utilizes self-assembled surface wrinkling induced by shape recovery of shape memory polymers (SMPs) and localized thermal expansion caused by Joule heating. Recovering the prestrain in the SMP substrate induces global wrinkling of the thin film on the substrate. Joule heating in the SMP by a heating wire embedded in the substrate induces thermal expansion of the substrate in a localized area, which leads to the disappearance of the wrinkling pattern. This effect is reversed when heating is stopped, leading to reversible and repeatable tuning of the surface morphology in a controllable localized surface region. With metal coating, the SMP surface can be switched from specular to diffuse reflectance in response to external Joule heating. Finally, we demonstrate a smart micromirror device with its diffuse reflectance tunable between 13.5% and 81.9% in the visible light region. This approach provides a method to modulate surface diffusivity by controlling its surface morphologies, with potential applications in optical display and optical microelectromechanical systems devices.