Abstract
In order to improve the tribological properties of aluminum alloy cylinders and cylinder bore walls, WC-reinforced Ni-WC coatings were deposited on an aluminum substrate by atmospheric plasma spraying. The composition and microstructure of Ni-WC coatings with different WC contents were investigated and the tribological properties were tested under oil lubrication, lean oil lubrication and dry friction. The results showed that Ni-WC coatings consisted of a lamellar structure. Friction and wear testing results demonstrated that Ni-WC coatings had much better tribological performance than gray cast iron under different lubricating conditions. These Ni-WC composite coatings exhibited excellent mechanical properties and tribological properties due to the strengthening effect of the WC phase.
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