Abstract

Tribological behavior of nanostructured pure Al and Al–Al12(Fe,V)3Si alloys containing 27 (FVS0812) and 37 (FVS1212) vol% of Al12(Fe,V)3Si precipitates was investigated. All samples were prepared using mechanical alloying followed by hot pressing. Wear tests were performed at room temperature using a pin-on-disk machine. Results showed that the presence of Al12(Fe,V)3Si precipitates increases the wear resistance of nanostructured Al, and the wear resistance increases with increasing the Al12(Fe,V)3Si content. Scanning electron microscopy images of worn surfaces and wear debris demonstrated that abrasion and adhesion are the governing wear mechanisms for the nanostructured FVS0812 alloy at 2 and 5 N normal loads, whereas for the nanostructured FVS1212 alloy, the dominant wear mechanism is abrasion at these loads. A mechanically mixed layer (MML) containing Fe and O was formed on the worn surfaces of FVS0812 and FVS1212 samples at 10 N normal load. Formation and delamination of MML controls the wear behavior of these samples at the normal load of 10 N. It is also found that the presence of Al12(Fe,V)3Si precipitates decreases the friction coefficient of nanostructured Al.

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