Abstract

The priority for lubricant performance for metal V-belt-type CVT (B-CVTFs) should be the improvement of transmittable torque capacity between the belt and pulley plus excellent antishudder properties for lockup clutch used in B-CVTs. This study intends to investigate the effect of lubricant additives for improving these performances of B-CVTs. In addition, surface analysis techniques were utilized to gain a novel insight into the chemical composites and morphology of the tribofilms. As a result, it is vital for greater torque capacity to give higher boundary friction coefficient between the metal contacting interfaces, and the process of boundary lubricant film formation derived from antiwear additives used in B-CVTFs strongly impacts on the torque capacity. Moreover, it is found that a sort of lubricant formulation gave an excellent antishudder performance for wet clutch with keeping higher friction coefficient between the metals, which would result in improving the performance of B-CVTs.

Highlights

  • There are two types of transmissions used in automobiles: automatic and manual

  • Taylor and Spikes [16] showed that the Zinc dithiophosphate (ZnDTP) reaction film appears to inhibit lubricant entrainment into the contact, thereby leading to a reduced elastohydrodynamic lubrication (EHL) film thickness compared with ZnDTPfree lubricants

  • The effect of lubricant additives was investigated for improving these performances of BCVTs

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Summary

Introduction

There are two types of transmissions used in automobiles: automatic and manual. A market share of automatic transmissions referred to as ATs has been over 97% of all transmissions installed in automobiles in Japan [1]. There is an increasing number of passenger cars that feature continuously variable transmissions (CVTs) because CVTs achieve better fuel economy. Among CVTs, the number of cars with metal push belt-type CVTs (B-CVTs) has steadily increased each year and is currently applied to cars with an engine displacement of more than 3 liters. In order to improve transmission efficiency and spread the application to CVTs to larger cars, belt CVT lubricant oils (B-CVTFs) must produce a higher transmission torque capacity between the belt and pulley. The priority for the performance of CVT fluids should be focused on the improvement of torque capacity

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