Abstract
The tribological performance of metalwork steel tools is of vital importance in both cold and hot working processes. One solution for improving metal tool life is the application of coatings. This paper investigates the differences in quantitative wear behavior and wear mechanisms between AlCrSiN-coated and bare steel K340 and five reference tool steels: X155CrVMo12-1, X37CrMoV5-1, X40CrMoV5-1, 40CrMnMo7 and 90MnCrV8. The investigated tool steels were heat-treated, while K340 was subjected to thermochemical treatment and then coated with an AlCrSiN hard film (K340/AlCrSiN). The hardness, chemical composition, phase structure and microstructure of steels K340 and K340/AlCrSiN were examined. Tribological tests were conducted using the ball-on-disc tester in compliance with the ASTM G99 standard. The tests were performed under dry unidirectional sliding conditions, using an Al2O3 ball as a counterbody. The wear factor and coefficient of friction were estimated and analyzed with respect to hardness and alloying composition of the materials under study. Scanning electron microscopy (SEM) observations were made to identify the sliding wear mechanisms of the analyzed tool steels and physical vapor deposition (PVD)- coated K340 steel. In contrast to the harsh abrasive–adhesive wear mechanism observed for uncoated tool steels, the abrasive wear dominates in case of the AlCrSiN. The deposited thin film effectively prevents the K340 substrate from harsh wear severe degradation. Moreover, thanks to the deposited coating, the K340/AlCrSiN sample has a coefficient of friction (COF) of 0.529 and a wear factor of K = 5.68 × 10−7 m3 N−1 m−1, while the COF of the reference tool steels ranges from 0.70 to 0.89 and their wear factor ranges from 1.68 × 10−5 to 3.67 × 10−5 m3 N−1 m−1. The AlCrSiN deposition reduces the wear of the K340 steel and improves its sliding properties, which makes it a promising method for prolonging the service life of metalwork tools.
Highlights
Despite the development of new technologies such as sintered carbides and ceramic materials, tool steels are still widely used in the industry
The current paper presents an innovative comparison of the sliding wear results obtained for K340 and a set of popular tool steels designated for cold- and hot-working, which gives an interesting remark for tool steels selection and performance
The main goal of this study was to investigate the differences in quantitative wear behaviors and wear mechanisms between the AlCrSiN-coated and bare steel K340 and the reference tool steels X155CrVMo12-1, X37CrMoV5-1, X40CrMoV5-1, 40CrMnMo7 and 90MnCrV8
Summary
Despite the development of new technologies such as sintered carbides and ceramic materials, tool steels are still widely used in the industry. To obtain an effective and durable tool, it is necessary to employ a suitable heat treatment or surface layer modification technology or to deposit a coating with the required properties Another important aspect is to select a steel grade that exhibits properties meeting the requirements for a given tool application and maximizes the tool durability during the cold- or Materials 2020, 13, 4895; doi:10.3390/ma13214895 www.mdpi.com/journal/materials. Tool steels are characterized by high hardness and resistance to abrasion and deformation, as well as the ability to withstand elevated temperatures. These characteristics can be obtained by increasing the carbon content and the application of appropriate heat treatment as well as the use of high alloy steel grades and heat treatment, or by the application of appropriate coatings [6,7]
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