Triboelectric Film Sensor for Integrity Monitoring of Bolted Joints

Abstract

In this study, a concept and design of a self-powered sensor that utilizes a triboelectric effect to evaluate the condition of tensile bolted joints was proposed. Based on the fact that the triboelectric charge yields electrostatic voltage induced by the separation of the contacting rough surfaces, the proposed sensor is a film-shaped triboelectric sensor made of inexpensive materials being installed between the objects to be fastened. The principle of the sensor is that it detects microscale relative motions between the contacting surfaces against an external vibratory load when the integrity of the fastened joint is compromised due to a decrease in the bolt’s fastening force. In this study, we designed and fabricated triboelectric sensor and tested it on a tensile bolted joint specimen subjected to inertial vibratory loading, and it was experimentally shown that the output voltage amplitude of the sensor increased as the bolt’s fastening force decreased. In addition, a modeling study was performed to explain the unexpected decrease in voltage amplitude observed at medium preloads, by combining the triboelectric and mechanical models with the experimental results of two different external circuit configurations. Estimation of the triboelectric charge density at the contacting surfaces was performed, which was found to be consistent with the contact mechanics model assumed. Finally, the calculation of the sensor output voltage based on the presented mechanical/triboelectric model was provided, confirming the validity of the modeling study.