Triboactive materials for dry reciprocating sliding motion at ultra-high frequency

Abstract

High-power piezo-electric motors with power densities of 1.4 kW/kg display a potential for substituting hydraulic actuators. For this application, two novel tribometers of the same type have been designed using commercially available components for sliding motion at 40 kHz with amplitudes between 2.5 μm and 5 μm. The tribometers are equipped with means to measure amplitude, frequency, power required to keep the samples in motion and load applied. The effective motion between the two contacting bodies is monitored in each of the tribometers. These data are used to evaluate the coefficient of friction. The wear rate was determined after the tests. The set-ups were tested using well-known 100Cr6H (AISI 52100) samples before investigating novel, non-commercial substrates such as AlFeCrTi-alloys and tungsten carbide-based coatings as well as Magnéli-type coatings (Ti n−2 Cr 2O 2 n−1 and Ti n O 2 n−1 ). This paper presents the principle of the ultra-high frequency tribometers and first tribological quantities of materials and coatings tested up to and above 10 11 cycles. Very low wear rates in the range 10 −8 mm 3/Nm down to 10 −10 mm 3/Nm were determined under dry oscillation in air.