Tribo-mechanical performance of Al-nano TiC composites processed by microwave-assisted powder metallurgy

Abstract

This study aims to investigate the microstructural, mechanical, and tribological characteristics of Al-nano TiC composites. The microwave-sintered nanocomposites were analyzed using optical and scanning electron microscopes, providing valuable insights into the spatial distribution and interaction of TiC within the matrix material. Microstructure characterization confirmed the uniform dispersion of nano TiC particles throughout the Al. Furthermore, the microwave-sintered nanocomposite samples displayed greater hardness than pure aluminum, indicating the strengthening impact of nano-TiC. Al-6 wt.% nanocomposites fabricated using microwave-sintered powder metallurgy showcased an impressive hardness rating of 51 VHN. The assessment of tribological properties revealed that a higher TiC concentration reduced wear rate, showcasing improved surface protection. However, it was observed that the friction coefficient rise with the addition of nano-TiC particles, implying changes in the bonding between the composite and the interacting surface. The thorough examination of worn surfaces yielded insights into the wear mechanisms present in the nanocomposite materials. Detailed examination of worn surfaces highlighted the formation of protective oxide layers, contributing to the improved wear resistance. This research contributes to our understanding of the complex interactions occurring during tribological processes by clarifying the morphological features of worn surfaces.