Abstract

Different particle properties, such as shape, size, surface roughness, and constituent material stiffness, affect the mechanical behavior of coarse-grained soils. Systematic investigation of the individual effects of these properties requires careful control over other properties, which is a pervasive challenge in investigations with natural soils. The rapid advance of 3D printing technology provides the ability to produce analog particles with independent control over particle size and shape. This study examines the triaxial compression behavior of specimens of 3D printed sand particles and compares it to that of natural sand specimens. Drained and undrained isotropically-consolidated triaxial compression tests were performed on specimens composed of angular and rounded 3D printed and natural sands. The test results indicate that the 3D printed sands exhibit stress-dilatancy behavior that follows well-established flow rules, the angular 3D printed sand mobilizes greater critical state friction angle than that of rounded 3D printed sand, and analogous drained and undrained stress paths can be followed by 3D printed and natural sands with similar initial void ratios if the cell pressure is scaled. The results suggest that some of the fundamental behaviors of soils can be captured with 3D printed soils, and that the interpretation of their mechanical response can be captured with the critical state soil mechanics framework. However, important differences in response arise from the 3D printing process and the smaller stiffness of the printed polymeric material.Graphic abstractArtificial sand analogs were 3D printed from X-ray CT scans of sub-rounded and sub-angular natural sands. Triaxial compression tests were performed to characterize the strength and dilatancy behavior as well as critical staste parameters of the 3D printed sands and to compare it to that exhibited by the natural sands.

Highlights

  • Introduction and backgroundThe mechanical behavior of coarse-grained soils is governed by the skeletal forces that develop at the particle–particle contacts resulting from applied boundary stresses [41]

  • In the q–p' plane, the end-of-test points for the natural sand specimens converge toward the critical state lines (CSLs) (Fig. 12c) whereas they are above the CSL for the 3D printed sands, indicating that critical state has not been reached (Fig. 12g)

  • This paper investigates the feasibility of using 3D printing technology to generate analog particles to model the triaxial compression behavior of coarse-grained soils

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Summary

Introduction and background

The mechanical behavior of coarse-grained soils is governed by the skeletal forces that develop at the particle–particle contacts resulting from applied boundary stresses [41]. The distribution and magnitude of these skeletal forces, along with the resulting normal and shear deformation at the particle contacts, are influenced by the inherent properties of the particles, such as gradation, shape, surface roughness, and mechanical properties of the constituent materials. These particle-scale interactions control the global-scale behavior observed in laboratory tests and field conditions. Previous studies have employed experimental and numerical methods to expand our understanding regarding the effects of different inherent particle properties on the engineering properties of coarse-grained soils, such as friction angle [9, 21, 24, 25,. Contradicting trends regarding the effect of particle properties have been reported, likely due to challenges associated with the isolation of individual particle properties for their systematic investigation in natural soils

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Materials and methods
Natural and 3D printed sand particles
Coefficient of friction test
Triaxial test
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Results
Friction of polyjet 3D printing resin
Triaxial compression behavior
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Drained behavior of natural and 3D printed angular sands
Undrained behavior of natural and 3D printed angular and rounded sands
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Discussion on the modeling of soil behavior with 3D printed particle analogs
Conclusions
Findings
Compliance with ethical standards
Full Text
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