Treatment of oil sands process-affected water using a semi pilot-scale coalescing filter: Effect of fundamental conditions and water characteristics on filtration performance

Abstract

The reuse of oil sands process-affected water (OSPW) generated during oil extraction is becoming essential due to oil extraction efficiency and stringent environmental regulations. This study investigates the efficacy of a coalescing filter (CF) in removing oil components from OSPW by exploiting coalescence, which involves merging small oil droplets into larger ones using fibers. Real-time, precise oil measurement systems were employed to evaluate the oil removal efficiency of the CF across synthetic OSPW samples with varying properties. Fundamental conditions and water quality components were systematically adjusted to elucidate the influencing factors on oil removal by the CF. Results showed that despite the diesel having significantly lower viscosity than the oil contents in OSPW, CF achieved a removal efficiency of over 60% within the first 10 min of operation time, regardless of oil concentration. Total suspended solids/turbidity exhibited a decreasing trend as it passed through the filter, indicating fouling occurring within the filter. On the other hands, its increase improved CF performance by 6% compared to baseline conditions, while an increase of alkalinity decreased performance by 10%. When each water quality component exists independently, they do not significantly impact the oil removal efficiency. However, when present together, there is a more decrease in removal efficiency due to the reduced interaction between oil and filter. CF was resistant to changes in water quality. Rather, changes in fundamental factors are more sensitive to CF performance. Filter characteristics and mechanisms make residence time the primary factor affecting oil removal by the CF, with variations exceeding 30% depending on conditions. Therefore, optimizing filter number and flow rate is essential to maximize the filtration performance.