Traveling-wave vibration modelling for thin-walled gear with ring damper

Abstract

The harmful resonances of the thin-walled gears for aviation high-speed gear transmission systems, especially the traveling-wave vibration (TWV), frequently occur under complex excitations. The ring damper is an excellent and widely used damping technology for TWV reduction. However, lacking the TWV predictive method, there are few theoretical bases for the damper optimization. In this paper, firstly, assuming that the external input energy, the gear damping energy dissipation, and the ring damper energy dissipation form an energy balance, a novel model of TWV response based on energy dissipation (TRED) is proposed for the thin-walled gear with ring damper. Secondly, to solve the complex nonlinear TRED model, using the Rayleigh damping theory, the discrete expression of TRED model is innovatively given instead of traditional equation solving methods. Considering that the TRED model is established based on the vibrational displacement, a method for the conversion of gear vibration strain and displacement is given under different TWV directions and vibration strain measurements, and the solving method is proposed for the TRED model based on the above established theories. Finally, to validate the TRED model and its solutions, the speed-up experiments are conducted, and the experimental results are compared with the TRED prediction. Results show that the experimental and theoretical results are consistent, and the maximum predictive error is 8.7 %, which validates the feasibility of the proposed theories and methods.