Abstract

The tunneling work belongs to the group operation of semi-closed space, and the work is difficult with a high risk coefficient. It is an urgent requirement of coal mining to achieve unmanned and intelligent tunneling work. The path rectification planning of roadheaders is a necessary step before roadway cutting. In the traditional dynamic modeling analysis of roadhead tracks, problems such as compaction resistance, bulldozing resistance, steering resistance, tunnel dip angle, ditching, and obstacle-crossing capacity are not considered. In order to approximate the kinematic and dynamic parameters of a roadheader’s deviation correction under actual working conditions, this paper establishes kinematic and dynamic models of a roadheader’s path rectification at low speeds and under complex working conditions, and calculates the obstacle-crossing ability of roadheaders in the course of path rectification by modes based on roadway conditions, crawler resistance, and driving performance of the roadheader. Field experiments were carried out to verify the effectiveness of the dynamic model. The dynamic roadheader model was used in combination with actual working conditions of roadways in order to establish a roadway grid model. The grid model was simplified using rectifying influence degree and distance cost. The roadheader dynamic model and grid model were then used to propose a path rectification planning and tracking algorithm based on particle swarm optimization of the actual roadway conditions and roadheader driving performance. Finally, the effectiveness and superiority of the algorithm were verified using MATLAB simulation. The algorithm can provide strong technical guarantee for the intelligence of roadheader and unmanned mining. The results presented here can provide theoretical and technical support for the structural optimization and intelligent travel control of roadheaders.

Highlights

  • IntroductionDue to the superior motion performance and road adaptability of tracked vehicles, their use in specialized fields such as mining, military, and agriculture is widespread [1]

  • Due to the superior motion performance and road adaptability of tracked vehicles, their use in specialized fields such as mining, military, and agriculture is widespread [1].Roadheaders are the key electromechanical equipment used in modern intelligent coal production [2]

  • In this paper, based on road conditions and driving machine performance, we propose a model to rectify the machine kinematics and dynamics of the EBZ55 Roadheader that fully considers the problems experienced by such machines in the process of marching, including compaction resistance, bulldozing resistance, steering resistance, tunnel dip angle, ditching, and obstacle-crossing capacity

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Summary

Introduction

Due to the superior motion performance and road adaptability of tracked vehicles, their use in specialized fields such as mining, military, and agriculture is widespread [1]. Zeng analyzed the dynamic performance and obstacle surrendering ability of soft seabed and put forward a control method of tracked vehicle based on fuzzy PID [10]. Aiming for addressing the difficult positioning and orientation situations of tunneling machines in narrow roadways of coal mines, Yang studied modeling methods of underground roadway environments and detection techniques of obstacles to driving based on LiDAR [17]. In this paper, based on road conditions and driving machine performance, we propose a model to rectify the machine kinematics and dynamics of the EBZ55 Roadheader that fully considers the problems experienced by such machines in the process of marching, including compaction resistance, bulldozing resistance, steering resistance, tunnel dip angle, ditching, and obstacle-crossing capacity. The Energies 2021, 14, 7201 accuracy of the model and the superiority of the algorithm are verified by a MATLAB model simulation

Roadway Conditions and Roadheader’s Motion Performance
Road Conditions and Resistance Analysis
Compaction and Bulldozing Resistance
Kinematic Analysis of Rectifying Machine in a Complex Roadway
The roadway excavation direction is Y
12 LiyμP iy
Driving Performance Analysis of the Roadheader
Trench-Crossing Capability of the Roadheader
Analysis of Obstacle-Crossing Capability of the Roadheader
Experimental Verification
Experimental
Automatic Rectification Planning Algorithm for the Roadheader
Simplified Roadway Grid Model
Rectification Plan Algorithm for the Roadheader
Marking and Tracking of the Roadheader’s Rectification Points
The Simulation of the Roadheader’s Rectification Plan Algorithm
G Function
Simulation Analysis of the Roadheader’s Rectification Plan
Findings
Simulation of the Roadheader Rectifying Point Tracking

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