Abstract

Abstract Purpose Pharmaceutical industry is tightly regulated owing to health concerns. Over the years, the use of computational intelligence (CI) tools has increased in pharmaceutical research and development, manufacturing, and quality control. Quality characteristics of tablets like tensile strength are important indicators of expected tablet performance. Predictive, yet transparent, CI models which can be analysed for insights into the formulation and development process. Methods This work uses data from a galenical tableting study and computational intelligence methods like decision trees, random forests, fuzzy systems, artificial neural networks, and symbolic regression to establish models for the outcome of tensile strength. Data was divided in training and test fold according to ten fold cross validation scheme and RMSE was used as an evaluation metric. Tree based ensembles and symbolic regression methods are presented as transparent models with extracted rules and mathematical formula, respectively, explaining the CI models in greater detail. Results CI models for tensile strength of tablets based on the formulation design and process parameters have been established. Best models exhibit normalized RMSE of 7 %. Rules from fuzzy systems and random forests are shown to increase transparency of CI models. A mathematical formula generated by symbolic regression is presented as a transparent model. Conclusions CI models explain the variation of tensile strength according to formulation and manufacturing process characteristics. CI models can be further analyzed to extract actionable knowledge making the artificial learning process more transparent and acceptable for use in pharmaceutical quality and safety domains.

Highlights

  • Solid dosage forms are dominant on the pharmaceutical market

  • computational intelligence (CI) models for tensile strength of tablets based on the formulation design and process parameters have been established

  • CI models explain the variation of tensile strength according to formulation and manufacturing process characteristics

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Summary

Introduction

It is estimated that the tablets as the most common and popular oral dosage forms constitute more than two-thirds of the global market. They are prepared usually by compressing uniform volumes of powder mixtures consisting of active pharmaceutical ingredient (API) with suitable excipients such as diluents, binders, disintegrating agents, glidants, lubricant, taste maskers, etc. Understanding the physiochemical properties of ingredients and Khalid et al Complex Adapt Syst Model (2016) 4:7 the mechanical behavior of powders during tableting process is very important for the quality of tablets with mechanical strength as one the profound parameters. It has been observed that the upstream process of formulation design and manufacturing has an intrinsic effect on the physical and mechanical properties of the tablet: an important one being expressed as tensile strength. Disintegration and dissolution are important considerations within the scope of Quality by Design (QbD) (ICH 2009)

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