Abstract

Deep learning is an effective feature extraction method widely applied in fault diagnosis fields since it can extract fault features potentially involved in multi-sensor data. But different sensors equipped in the system may sample data at different sampling rates, which will inevitably result in a problem that a very small number of samples with a complete structure can be used for deep learning since the input of a deep neural network (DNN) is required to be a structurally complete sample. On the other hand, a large number of samples are required to ensure the efficiency of deep learning based fault diagnosis methods. To solve the problem that a structurally complete sample size is too small, this paper proposes a fault diagnosis framework of missing data based on transfer learning which makes full use of a large number of structurally incomplete samples. By designing suitable transfer learning mechanisms, extra useful fault features can be extracted to improve the accuracy of fault diagnosis based simply on structural complete samples. Thus, online fault diagnosis, as well as an offline learning scheme based on deep learning of multi-rate sampling data, can be developed. The efficiency of the proposed method is demonstrated by utilizing data collected from the QPZZ- II rotating machinery vibration experimental platform system.

Highlights

  • The structure of automation equipment is becoming more and more complex

  • This paper proposes a fault diagnosis framework of missing data based on transfer learning

  • Results of experiments indicate that structurally-complete models with transfer learning always have higher fault diagnosis accuracy than those without transfer learning for every label when the ratios of missing data to structurally-complete data are 60:1, 30:1 and 20:1 respectively

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Summary

Introduction

The structure of automation equipment is becoming more and more complex. Once a component fails, the whole system will be paralyzed. Despite the marvellous success of deep learning methods, the above proposed methods have great limitations: structurally complete samples are used for data analysis, feature extraction and fault diagnosis. A small number of complete samples cannot ensure the efficiency of deep learning based fault diagnosis methods. This paper uses transfer learning to make full use of a large amount of missing data to improve the accuracy of fault diagnosis. Reference [29] proposed a deep transfer network based on a domain adaptation method for fault diagnosis but it only considers marginal distribution without taking into account conditional distribution. Reference [31] proposed a transfer learning method for gearbox fault diagnosis based on a convolutional neural network.

Method
Review of Deep Neural Network
A Fault Diagnosis Framework with Missing Data Based on Transfer Learning
The sampling rate of sensor
Online Diagnosis of Multi-Rate Sampling Data
Experiment Platform
Transfer from Missing Data Model to Structurally-Complete Model
Test results
Transfer from Structurally-Complete Model to Missing Data Model
Section 3.1
Analysis of Time Complexity
Findings
Conclusions and Future Work
Full Text
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