Tracing Root Causes of Electric Vehicle Fires

Abstract

As electric vehicles (EVs) emerge as the backbone of modern transportation, the concurrent uptick in battery fire incidents presents a disconcerting challenge. To tackle this issue effectively, it is imperative to pierce beyond the superficial causes of lithium‐ion battery (LIB) failures—such as equipment malfunctions or physical damage—and to excavate the underlying triggers. This nuanced approach is pivotal to refining EV quality, diminishing fire incidents, and bolstering consumer trust. While issues that are readily apparent to consumers, like spontaneous battery degradation, vehicular collisions, or submersion, may seem like the primary culprits, they merely scratch the surface of a more complex problem. The true mechanisms behind these fires involve internal and external short circuits, yet these explanations fall short in providing actionable guidance for manufacturers or end‐users to enhance LIB safety. The heart of the issue is identifying the root causes that bridge failure triggers and resulting fires. A total of 20 root causes are identified, linking them to real‐world scenarios like overcharging causing internal shorts or wire harness issues leading to external shorts. With this insight, stakeholders can more effectively investigate and understand EV LIB fire incidents, bolstering EV safety and reliability, and promoting consumer confidence.