Abstract

To avoid cracking of the AlCoCrFeNi high-entropy alloy (HEA) coating during laser remelting (LR), a trace amount of boron (B) was doped in the protective gas. Compared to the LR coating, the cracks of the boronized laser remelting (LR-B) coating were significantly suppressed, the microhardness increased from 643 HV to 1008 HV, the friction coefficient decreased from 0.55 to 0.45, and the self-corrosion potential increased by 134 mV. The crack elimination mainly contributed to the transition of 25 % of the BCC phase to the FCC phase, and the property enhancement was due to the fine grain strengthening, dislocation strengthening, and Cr2B reinforced particles generation. This novel finding can be applied to other BCC structure HEA coatings for macroscopic crack control and optimization of wear and corrosion resistances.

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