Abstract

A series of coatings from poly(ethylene-co-vinyl acetate) (EVA) were obtained using the matrix-assisted pulsed laser evaporation (MAPLE) technique. By changing the process parameters, i.e., laser fluence and EVA co-polymer concentration in the target, coatings with various morphologies and topographies were produced. The evaluation of the film structure was based on an analysis of optical and atomic force microscopy and profilometry measurements. A detailed chemical structure investigation, conducted based on Fourier transform infrared (FTIR) and X-ray photoelectron spectroscopy (XPS) spectra, revealed that although the general structure was preserved, some alterations of ethylene (Et) and vinyl acetate (VAc) blocks took place. The most noticeable change was in the ester group that was transformed into ketone and carboxyl groups; nevertheless, some changes in the aliphatic main chain were also present. The chemical structure changes in EVA coatings took place regardless of the process parameters used. The use of chloroform as a solvent to dissolve the EVA copolymer was indicated as a possible reason of the changes as well as the tendency of EVA macromolecules to form clusters. Nevertheless, due to low level of structure alteration, it has been shown that the MAPLE technique can be successfully used to obtain coatings from polymers with more complex structures, which are soluble in a limited number of solvents.

Highlights

  • Including physical vapor deposition (PVD) methods in polymeric coating technologies has provided various advantages, which overcome some of the existing challenges of the traditional “wet coating” techniques [1,2,3]

  • It is already known that parts of macromolecules undergo chain scission during the laser ablation process, which can lead to a decreased molecular weight of deposited polymer chains or their crosslinking

  • It has been demonstrated that new ketone and carboxyl groups have arisen, and gentle changes within the aliphatic chain suggest some main chain scission

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Summary

Introduction

Including physical vapor deposition (PVD) methods in polymeric coating technologies has provided various advantages, which overcome some of the existing challenges of the traditional “wet coating” techniques [1,2,3]. Pulsed laser deposition (PLD) is a technique, which allows one to coat an arbitrarily selected material, resulting in a well-adhered thin polymer coating. It is already known that parts of macromolecules undergo chain scission during the laser ablation process (a higher molecular weight of polymer results in a higher percent of chain scission [4]), which can lead to a decreased molecular weight of deposited polymer chains or their crosslinking. In terms of polymers synthesized by radical polymerization, especially homopolymers, scission and photodegradation processes occurring during ablation do not have such a negative impact on the final structure of the polymeric coating as for other types of polymers, mostly due to possible re-polymerization reactions during the deposition, either in the gas phase or on the surface. In the case of copolymers or polymers having such heteroatoms as, e.g., O, N, or S, multiple photoreactions and/or

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