Towards the high RAP dosage obtained by refined processing influence on comprehensive performance of recycled asphalt mixture

Abstract

The severe agglomeration of Reclaimed Asphalt Pavement (RAP) particles not only leads to high gradation variability during recycling, but also impedes the miscibility between new-old binders. This phenomenon imposes significant limitations on maximizing the utilization of RAP with high content and value. This paper first realized the effective separation of asphalt milling material by the self-developed RAP refined processing equipment to obtain coarse RAP with low binder content and fine RAP with high binder content. The fine RAP with high binder content underwent a deep rejuvenation process, and the recovery efficiency of the asphalt mortar was evaluated by CT scanning test, microscope observation test, and dynamic shear rheology test. Moreover, to investigate the strength formation characteristics of recycled asphalt mixtures with high RAP content, specific tests including wheel tracking test, three-point bending test, Hamburg Wheel Tracking test, dynamic modulus test, and two-point bending fatigue test, were conducted. By using the refined processing equipment, the asphalt film on the RAP can be precisely removed, thereby addressing the issue of aged binder agglomeration. In the coarse RAP with low binder content, the binder content was reduced to 1.48 %, allowing it to be used as a direct substitute for new aggregate, whereas the binder content of fine RAP exceeded 10 %. It was found that the direct incorporation of unrefined RAP enhanced the high-temperature stability and dynamic modulus of recycled asphalt mixture, but impacted their low-temperature cracking resistance, moisture stability, and fatigue performance. After refined processing and differentiated recycling design, the agglomeration of aged binder was reduced and the miscibility of new-old binders was improved, effectively enhancing the comprehensive performance of the recycled asphalt mixture. It should be noted that the mixing homogeneity and miscibility decrease as the RAP content exceeds 75 %, resulting in the reduction of moisture stability, cracking resistance, and fatigue performance of recycled asphalt mixture.