Abstract

Frequently the question arises in what sense numerical simulation can be considered predictive if prior model tuning with test results is necessary. In this paper a summary of the present Computational Fluid Dynamics (CFD) simulation methods for in-cylinder modelling is presented with a focus on combustion processes relevant for large engines. The current discussion about the sustainability of internal combustion engines will have a strong impact on applying advanced CFD methods in industrial processes. It is therefore included in the assessment. Simplifications and assumptions of turbulence, spray, and combustion models, as well as uncertainties of model boundary conditions, are discussed and the future potential of an advanced approach like Large Eddy Simulation (LES) is evaluated. It follows that a high amount of expertise and a careful evaluation of the numerical results will remain necessary in the future to apply the best-suited models for a given combustion process. New chemical mechanisms will have to be developed in order to represent prospective fuels like hydrogen or OME. Multi-injection or dual fuel combustion will further pose high requirements to the numerical methods. Therefore, the further development and validation of advanced mixture, combustion and emission models will remain important. Close cooperation between academia, code suppliers and engine manufacturers could promote the necessary progress.

Highlights

  • Numerical simulation has become an indispensable part of the development process of internal combustion engines over the years

  • The results show that the cycle-to-cycle variations decrease with a larger amount of diesel fuel

  • It was the aim of this paper to present a summary of the present Computational Fluid Dynamics (CFD) simulation methods for in-cylinder modelling with a focus on combustion processes relevant for large engines

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Summary

Introduction

Numerical simulation has become an indispensable part of the development process of internal combustion engines over the years. The stringent future targets and requirements for internal combustion engines (ICE) with respect to efficiency and emissions are putting pressure on numerical methods to provide more and more detailed and accurate results of the complete combustion process. From this follows that accurate models must be available for all physicochemical processes of turbulent combustion and pollutant formation. The technical experts and in the meantime the political decision makers are aware that there will be mobility sectors, where a quick replacement of internal combustion engines will be difficult This is valid for the long-distance air and ship traffic. Some general thoughts on turbulent flow modelling will be given followed by spray, combustion, and pollutant formation

Basic Challenges of Turbulent In-Cylinder Flow
Boundary Conditions
Wall Flow and Heat Transfer
Gas Exchange and Cylinder Pressure
Injection and Spark Ignition
Mixture Preparation and Ignition
Combustion
Flame Propagation
Nitric Oxides
Soot and Particles
Findings
Conclusions
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