Abstract

AbstractUltrahigh molecular weight polyethylene (UHMWPE) is available commercially in the form of powder, consisting of fine primary particles, 1–5 μm in diameter, agglomerated into secondary “free‐flowing” particles with overall dimensions in the region of 50 to 150 μm. These are normally sufficiently coherent and retain their conglomerated particulate structure when blended with other polymers because of the extremely high viscosity of UHMWPE. In this study the surface of the agglomerated primary particles was acid functionalized by reactions with aqueous solutions of acrylic acid, after being irradiated with γ‐radiation at 15–45 kGy. The acid groups were used to introduce a glycidoxyl functionality through reactions with a difunctional cycloaliphatic epoxy resin and also to a “partial” metal carboxylate functionality through reactions with zinc acetyl acetonate. When blended with polyethylene terephthalate (PET) in either a small‐batch mixer or in a twin‐screw extruder all the treated powders, except those functionalized with acrylic acid, were broken down to their primary size and were uniformly dispersed and strongly bonded to the surrounding matrix. The blends containing the deglomerated particles were found to have much greater ductility and toughness than those produced from both untreated and acid functionalized powder. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 2972–2986, 2001

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