Abstract

The process of prehydrolysis followed by soda-anthraquinone (AQ) cooking and totally chlorine-free (TCF) bleaching with peroxymonosulfuric acid (Psa) was investigated to develop a biorefinery process. Eucalyptus globulus, showing a high syringaldehyde (Sa) to vanillin (Va) molar ratio after nitrobenzene oxidation, was utilized. Xylooligosaccharide yield in the prehydrolysate (PHL) obtained at 150 °C for 2.5 h reached 7.2% of wood weight, indicating 47% extraction of xylan. Furfural yields increased with acid catalytic dehydration of the PHL to 1.0–1.8% of wood weight; adding an earlier acid post-hydrolysis of the PHL to generate monomeric xylose enhanced furfural production to 4.0%. Soda-AQ cooking, a non-sulfur process affording simpler alkali lignin isolation than kraft cooking, was utilized. Active alkali dosage increment decreased both Sa to Va molar ratio (S/V ratio) and Sa and Va yields of dissolved lignin. Gel permeation chromatography indicated decreased or increased purified lignin weight-average molecular weight (Mw) upon increased active alkali dosage or prehydrolysis temperature, respectively (e.g., 150 to 170 °C at 18% alkali increased Mw 1653 to 2050). Chlorine dioxide (0.083% and 0.042% as active chlorine) inclusion during the 1st and 2nd Psa stages with Psa (0.2% and 0.1% as H2SO5 weight, respectively) improved final bleached pulp viscosity from 6.0 to 7.2 mPa s.

Highlights

  • In the biorefinery concept, it is important that cellulose, hemicellulose, and lignin are effectively separated from lignocellulosic raw materials; these three main biopolymers are converted to basic sources for other value-added materials, chemicals, and fuels

  • By increasing the AA dosage to 18%, we observed an improvement of α-cellulose content to 94.0% along with a small viscosity loss to 6.0 mPa s (Table 4 and Fig. 5). These results demonstrated that the combined process of prehydrolysis soda-AQ and totally chlorine-free (TCF) bleaching with sequence of O-peroxymonosulfuric acid treatment (Psa)-EpPsa-alkali extraction with hydrogen peroxide bleaching (Ep) requires some modification, especially an increment of viscosity to produce a high-quality Dissolving pulp (DP)

  • In this study, the yield of xylooligosaccharide in the PHL obtained by prehydrolysis at 150 °C for 2.5 h reached 7.2% based on wood weight, indicating that 47% of the xylan in the wood was extracted

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Summary

Introduction

It is important that cellulose, hemicellulose, and lignin are effectively separated from lignocellulosic raw materials; these three main biopolymers are converted to basic sources for other value-added materials, chemicals, and fuels. DP needs to be produced in a high-quality range, with a high degree of purity (> 94% α-cellulose), an acceptable level of viscosity (> 6.2 mPa s), and an extremely low lignin content (0.05%) [1]. Meeting such requirements renders the yield of the overall. The severity of the prehydrolysis conditions and an extent of hydrolytic cleavage of glycosidic bonds control the Salaghi et al J Wood Sci (2019) 65:10 remaining amount of partly hydrolyzed cellulose in the raw material residue and its final degree of polymerization [6]

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