Topology Optimisation of Piston

Abstract

Abstract: This research paper presents a comprehensive study on the topology optimization of a piston component manufactured through 3D printing technology. The study employs a combination of SolidWorks and ANSYS software to model and simulate the piston's structural behavior under different loading conditions. The optimized piston design is produced using PLA material through Ultimaker Cura software. The topology optimization process involves defining the design constraints and objectives, which are optimized to produce an optimal design with reduced weight while maintaining the required structural integrity. The paper investigates the effects of different loading conditions on the piston's structural performance and shows how the optimized design can enhance the piston's mechanical properties. The results show that the topology optimization process results in a piston design that reduces weight while maintaining the required strength and performance, thereby enhancing the efficiency of the 3D printing process. The study contributes to the growing body of research on the use of topology optimization in additive manufacturing and provides insights into the practical implementation of this approach in piston design.