Abstract

CO oxidation and methanation over Ru-TiO2 and Ru-ZrO2 catalysts were investigated for CO removal for applications in proton exchange membrane fuel cells. The catalysts were synthesised by the deposition precipitation method at a pH of 7–7.5 for better interactions between the support and the active Ru metal. Various characterization experiments such as TPR, XPS, FTIR-CO, CO chemisorption and HRTEM were conducted to better understand the physio-chemical properties of Ru on the supports. Both catalysts showed excellent activity for the total oxidation of CO, however, with the addition of H2, the catalysts activity to CO oxidation decreased significantly. Higher temperatures for the preferential oxidation reaction indicated that the Ru catalysts not only oxidize CO, but hydrogenate it as well. Furthermore, H2 oxidation was favoured over the catalysts. Hydrogenation of CO over these catalysts gave high CO conversion and selectivity towards CH4. Both the catalysts showed similar activity across the temperature range screened and gave maximum CO conversions of 99.9% from 240 °C onwards, with 99.9% selectivity towards CH4. The catalysts also showed good stability in the reaction and the similarities in the catalytic activity of these were attributed to the well-dispersed Ru metal over the supports. The Ru catalysts effectively reduced CO concentrations in the reformate gas to less than 10 ppm, as is required for practical applications.

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