Abstract
This paper addresses material properties of Douglas fir and Sitka spruce and the development of an accurate and low-cost method to manufacture small wind turbine blades. Fatigue tests performed on Douglas fir and Sitka spruce show that these timbers have excellent fatigue properties for use in small wind turbine blades. A copying router was developed and tested to manufacture timber wind turbine blades of less than about 1.5m in length by reproducing the shape of a master turbine blade. A co-ordinate measuring machine was used to establish that the copying router has an accuracy of ±0.5mm when copying cylindrical bars. It reproduced the general shape and twist of a master wind turbine blade. Future versions of the copying router can be improved by reproducing the trailing edge of turbine blades with higher accuracy.
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