Abstract

TiC and crystalline (Ti,Nb)3SiC2 based dual-layer is prepared on SUS430 alloy by DC magnetron sputtering followed by annealing at 1000 °C for 20 h. The oxidation of TiC/TNSC coated alloy at 800 °C for 500 h follows the parabolic law with a low rate constant of 5.4 × 10−15 g2 cm−4 s−1. The formed oxide scale is composed of Cr2O3/MnCr2O4 dominated inner layer and outer layer of Nb-doped TiO2 and SiO2 uniform mixture. Owing to the barrier effect of TiC layer and dense oxide scale, outward diffusion of Cr and Mn is efficiently suppressed, resulting in the low Cr content in the outer oxide layer, which is beneficial to the reduced volatilization of Cr oxide. Furthermore, the ASR of the formed oxide scale at 800 °C is 15.87 mΩ cm2, suggesting excellent conductivity. It is concluded that the TiC/(Ti,Nb)3SiC2 coating can significantly improve the oxidation resistannce and electrical property of SUS430 alloy, endowing it potential application as SOFC interconnect protective coating.

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