Three-dimensional finite element modelling of heat transfer for linear friction welding of Scots pine

Abstract

Finite element numerical analyses were performed to determine three-dimensional heat flux generated by friction to wood pieces during linear friction welding. The objective was to develop a computational model to explain the thermal behaviour of welded wood material rather than experimental methods, which are usually expensive and time consuming. This model serves as a prediction tool for welding parameters, leading to optimal thermo-mechanical performance of welded joints. The energy produced by the friction welding of small wood specimens of Scots pine (Pinus sylvestris L.) was determined by thermocouples and used as input data in the model. The model is based on anisotropic elasticity and the thermal properties were modelled as isotropic. This numerical simulation gave information on the distribution of the temperature in the welding interface during the entire welding process. A good agreement between the simulation and experimental results showed the appropriateness of the model for planning welded wood manufacture and prediction of thermal behaviour of wood during other mechanically induced vibration processes. The specimens presented in this model required a heat flux of 11 kW/m2 to achieve a satisfactory welding joint.